9/28/2014 When we purchased our Kodiak, the basement was detached from the floor, leaked, and the door didn't fit properly. After searching online for a door replacement, $700 to $800, I decided to make my own. I found a scrap piece of all weather 7/16" sheeting in a dumpster near our home where new homes are under construction. I removed the fiberglass face from the old door and glued to the new door to maintain the original color. Several weeks ago I remounted the fiberglass housing to the new flooring I replaced. The worse part in making my own door, was the aluminum edging around the door. I didn't have access to a bender that would bend aluminum channel 3" radius on the corners. What I finally did was buy 1/2" aluminum channel and remove the sides in the corners, but leave the flat outside edge. Now I was able to bend the radius but maintain protection on the edge of the plywood. I plan on filling the radius in with fiberglass making the aluminum